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55mm Diameter Stainless Steel V Band Clamp Roll Forming Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E
Model Number: GD140
Minimum Order Quantity: 1 set
Price: USD 40000/set
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 75 working days
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days, usually have stock
Detail Information
Name: V Band Clamp Roll Forming Machine Hoop Barrel Clamp Ring Material: Stainless Steel
Length Tolerance: ±0.5mm Diameter Of Shaft: 50mm
Thickness Of Coil: 0.8mm To 3mm Width Of Coil: 30mm ~ 100mm
Material Of Rollers: Cr12Mov Driven Way: Gear Boxes
Driven Motor: Servo Motor Power: Around 40KW
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Product Description

55mm Diameter Stainless Steel V Band Clamp Roll Forming Machine

 

 

Application of V Band Clamp Roll Forming Machine


This kind of roll forming machine can use all metal steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamps.

 
Procurement process
 
Customer provides v band clamps drawings and requirements --- We give customer our project and quotation --- Technical agreement discussion and price negotiation --- Contract signing --- We provide production schedule --- production time --- customer provide raw material ---- We produce samples --- profiler machine to test clamps ---- send to customer for check ---- approval ---- package and shipping
 

Technical Configuration 

 

No Items Technical Requirements
1

Production Process

 

De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut off
2 Floor Area 15×2.5×2(L×W×H)M
3 Feeding Direction From Right to Left
4 Voltage 415V,50Hz,3 Phase
5 Air Supply Flow Rate:0.5m³/min; Pressure: 0-0.7MPa
6 Hydraulic Fluid 46#
7 Gear Oil 150#
8 Material of Strip Stainless Steel
9 Width of Strip ≤80mm
10

Thickness of Strip

≤2.8mm
11 Speed 15 components per minute for diameter 300mm
12 Length Tolerance ±0.5mm
13 Total Power Around 35 KW

 

Technical Parameters Type GD100
Passes 8
Driven Method Independent Gearbox
Forming Passes

Material 45#

High precision guide pillar bracket. Visual display is used to adjust the upper and lower rollers.

Passes Pitch 200mm
Width of Coil Max. 80mm
Thickness of Coil Max. 3.0mm
Diameter of Shafts Φ50mm Material: 42CrMo Hardening treatment

Material of Roller

 

Cr12Mov Hardness: HRC60-62°
Main Driven Servo Motor 11KW+1.5KW
Rolling and Cutting Device 1 set
Guide Device
 
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
55mm Diameter Stainless Steel V Band Clamp Roll Forming Machine 0
 
Lubrication system
 
The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
 

 

Control System

 

Any control cabinet which includes power supply, single or three phase power must be fitted with an isolator which only allows the cabinet to be opened when the isolator is switched to the off position.

The operator controls will be mounted in a location, which best suits, the safe operation of the machine. Controls that are essential to the operation of the machine must be placed outside the guarding.

All PLC programmes and any on-screen instructions must be in the English language.

At least one Emergency stop will be fitted at the operator position and others, as the machine design requires.

 

 

55mm Diameter Stainless Steel V Band Clamp Roll Forming Machine 1

 

Equipment performance acceptance

 

1. Before the equipment is shipped, the designer and the buyer will send the technical personnel to the seller's equipment manufacturing site for equipment acceptance, acceptance according to the agreement and the relevant provisions of the state.

2. If there is any discrepancy or failure to meet the standard requirements of Equipment Acceptance, the seller should take measures to deal with until the requirements are met.

 

Equipment installation and debugging

 

1. After the arrival of the goods to the destination, the behalf of the buyer take pictures of the appearance of the goods and check the number of goods, if found inconsistent, please immediately notify the seller to confirm that, if the seller reason, the seller settlement, other reasons negotiation to resolve.

2. Equipment to reach the destination, with the installation conditions, the buyer promptly notify the seller, the seller should be within 5 days to send qualified engineering and technical personnel to the buyer equipment installation site guidance equipment installation, is responsible for equipment commissioning.

3. The seller is responsible for the commissioning of the equipment and instructs the purchaser to try production until the equipment produces a qualified product of various specifications.

4. The hydraulic oil, gear oil, saw blade, cooling water tank, cable and material used in commissioning shall be provided by Buyer.

 

The Final Acceptance

 

1. After Equipment commissioning, trial production qualified, by the two sides on behalf of the final acceptance.

2. The final acceptance includes: product, equipment, appearance inspection and equipment technical information acceptance.

3. After the final acceptance of the equipment, the two sides together to complete fill out the equipment acceptance report.

 

Quality Guarantee

 

1. The seller to ensure that the design and manufacture of equipment to fully meet the relevant national standards and norms, is strictly prohibited to use the state announced the elimination of products and technologies.

2. Warranty period is 72 hours after the trial and 12 months after acceptance. During the warranty period stipulated in the contract, all equipment damage caused by the design, manufacture and installation of the equipment shall be replaced by the seller free of charge.

3. The seller guarantees that all purchased parts are all excellent products, during the warranty period, where the quality of outsourcing products, performance, after-sales service and other issues, the seller to provide free services.

The supplier must strictly carry out the inspection and test of all production links in the factory to ensure that genuine quality inspection certificates, inspection records and test reports are provided as part of the quality certification documents at the time of delivery.

 
 

 

Contact Details
Yvonne Ding