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Automatic Light Steel Keel Cold Roll Forming Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E
Model Number: GD160
Minimum Order Quantity: 1 set
Price: USD 30000/set
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 75 working days
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days
Detail Information
Machine Name: Roll Forming Machine Usage: Light Steel Keel
Width Of Coil: 100~450mm Thickness Of Coil: 0.75~1.2mm
Coil Diameter: φ430~590mm Forming Speed: 33m/min
Main Motor Power: 5.5KW Hydraulic Motor Power: 7KW
Machine Color: As Your Requirement Roller Material: Cr12 Or Gr15
Shaft Material: 40Cr Length Tolerance: ±1mm
Shape Tolerance: ±1mm Roller Stations: 14 Passes
Outer Diameter: 1300mm Machine Weight: 3Tons
Cutting Blade Material: Cr12Mov
High Light:

light keel roll forming machine

,

stud and track roll forming machine


Product Description

Automatic Light Steel Keel Cold Roll Forming Machine 

 

 

Company Introduction

 

Our company has been engaged in the production of roller shutter and anti damper equipment for many years. At the same time, it is committed to the research and development of various new products, with advanced production equipment and development and design personnel. The products rank the same industry level with the characteristics of high precision and low processing consumption. Its products have developed and manufactured more than ten series of profiled plate production lines from the initial rolling shutter and anti damper equipment to now, which can meet the needs of steel structure buildings. 

 

We can also design, manufacture and provide technical guidance, production, installation, commissioning and after-sales one-stop service for users according to their requirements. Strong technical resources are the guarantee of stable product quality. We use computer software to optimize the design, production and installation drawings of steel structure equipment. It has mechanical processing equipment, physical experiment equipment, nondestructive testing equipment and chemical analysis room. Advanced digital computer testing method is adopted to produce high quality grid structure and light steel structure and equipment.

 

 

Transmission and hydraulic system

 

Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision

 

So the length of the board control precision

1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer

2. Hydraulic station: hydraulic power 7.5KW

Tank capacity 200 liters

3. Main parts: Germany Rexroth

 

The supporting frame (when online production, you can put the finished product)

 

1. Support length 4 m

2. The material support mode of sideslip with gas, one end of a support material storage station

 

Accessories and spare parts

Spare parts gifts: a set of easy punching die, a set of tools

Instruction book

Acceptance criteria

Straightness

Shape tolerances:±1mm

Length tolerance:±1mm

 

 

Control System

 

Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected

 

Voltage: 220V, 50Hz

Control mode: PC operation Win8 operating system, built-in control software

PLC manufacturer: Panasonic Japan

Relay: Schneider

Button: Schneider

Hydraulic valve: Rexroth

 

Light Steel Villa Roll Forming Machine Detailed Parameters

 

Strip technical parameters

1. Strip width:100~450mm

2. Strip thickness:0.75~1.2mm

3. Coil diameter:φ430~590mm

4. Maximum diameter of coil:φ1300mm

5. Coil weight:3 T

6. Coil material:G550

7. Crescent steel coil≤5mm/10m

8. The amount of unilateral coil tower≤50mm

 

Drive mode: electric drive

Loading weight: 3.0T

Inside diameter:430-590mm

Outside diameter: 1300mm

 

The formation of the host (forming, punching groove cutting, inkjet printing)

The sheet roll forming part for the strip with a certain order, gradually roll bending forming.

Structure: steel plate structure on both sides

Total machine weight: 3.5T.

The total length of the machine: (L) 5.4m x (wide) 1.1m x (high) 1.6m.

Roller pass: 14

Main drive: servo motor (5.5KW) + precision planetary gear reducer

Production speed: high speed 33 m / min (according to the number of punch and shear length)

Equipment: the main color blue, gray and black frame

 

Light Steel Keel Roll Forming Machine Composition and Detailed Description

 

No Device name Quantity Remark
1 Decoiler 1 3Tons
2 Forming machine (forming, punching groove cutting, ink-jet printing) 1  
3 Control system 1  
4 Transmission and hydraulic system 1  
5 Supporting frame 1 6m
6 Accessories and spare parts
 
No Device name Parameter Remarks
1 Forming machine frame

Rectangular

steel welding

Flatness + 0.2mm
2

 

Roller

Material: GCr15 Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding
3 Axis Material: 40Cr Processing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm
4 Side Aluminum alloy anode treatment
5 Feeding way Guide plate + guide wheel group
6 Guiding Five roller (Up two down three) plus guiding
7 Alignment assembly On the two axes.
8 Forming punch Before forming punching (four slots), double punching four groups (pass custom)
9

 

Shear mode

Three knife cut after molding

Blade material: Cr12MoV

Automatic Light Steel Keel Cold Roll Forming Machine 0

 

Printing Part

 

1

Marking system

(Equipped with double nozzles, identifiable

Positive side)

Automatic Light Steel Keel Cold Roll Forming Machine 1 Automatic Light Steel Keel Cold Roll Forming Machine 2
Matthews printer controller Nozzle

 

Villa Light Steel Keel Specifications

 

Specification 70mm 89mm 140mm 70mm/89mm 89mm/140mm 89mm-300mm
Function Single specification Single specification Single specification Double specification Double specification Standard polar transformation
Printer Both hole printer Both hole printer Both hole printer Both hole printer Both hole printer Both hole printer
Profile C C C C C C
Coil Thickness 0.75-1.2mm 0.75-1.3mm 0.75-1.4mm 0.75-1.5mm 0.75-1.6mm 0.75-1.7mm
Operation system HG-R1 HG-R1 HG-R1 HG-R3 HG-R3 HG-R5
Forming speed 30m/min high speed without punching&cutting 31m/min high speed without punching&cutting 32m/min high speed without punching&cutting 33m/min high speed without punching&cutting 34m/min high speed without punching&cutting 35m/min high speed without punching&cutting
Motor power 5.5KW 5.5KW 5.5KW 7.5KW 11KW 22KW
Hydraulic motor power 7.5KW 7.5KW 7.5KW 7.5KW 7.5KW 11KW
Hydraulic cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling
Hydraulic cooling cooling system cooling system cooling system cooling system cooling system cooling system
Hydraulic accumulator
Shearing Post cutte Post cutte Post cutte Post cutte Post cutte Stepless post cutte
Triple hole
Service hole
Dimple
Web swage
Lip cut
Truss notch
Wed notch
Electrical conditions 380V/50HZ 380V/50HZ 380V/50HZ 380V/50HZ 380V/50HZ 380V/50HZ
Hydraulic station 230L 230L 230L 230L 230L 230L
Dimensions 5.25m*1.1m*1.6m 5.25m*1.1m*1.6m 5.25m*1.1m*1.6m 5.25m*1.6m*1.6m 5.25m*1.6m*1.6m 9.8m*2.0m*1.8m
Weight 3.5T 3.5T 3.5T 4.5T 4.5T 8.5T
Uncoiler 3T 3T 3T 3T 3T 3T
Materiel platform 3M 3M 3M 3M 3M 3M

Automatic Light Steel Keel Cold Roll Forming Machine 3

 

Contact Details
Yvonne Ding