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Straight Seam ERW Round Square Tube Steel Pipe Welding Making Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E
Model Number: HF-50-76
Minimum Order Quantity: 1 set
Price: USD 180000/SET
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 120 days
Payment Terms: T/T
Supply Ability: 5 set/month
Detail Information
Machine Name: High Frequency Pipe Welding Machine Material: Carbon Steel, Galvanized, Stainless Steel
Tube Pipe Shape: Round, Square, Rectangle Pipe Diameter: 20~76mm (For Round)
Pipe Thickness: 1.0~2.5mm (For Round) Production Speed: 30~120 M/min
High Frequency Power: 200KW Cutting Length: 6~8M
Cutting Accuracy: +-2mm
High Light:

steel pipe welding machine

,

tube welding machine


Product Description

High Precision Straight Seam ERW Round Square Tube Steel Pipe Welding Making Machine

 

 
Summary of Pipe Welding Machine
 

This high-frequency welding pipe mill is specialized equipment to produce high frequency straight seam welded pipes for structural pipe and industrial pipe with Φ20mm~Φ76mm and wall thickness of 1.0~2.5mm. Through optimization design, best materials choice, and accurately fabrication and rolls, the whole line can be reached high precision and high speed. Within suitable range of pipe diameter and wall thickness, pipe production speed can be adjusted.

 

 

General technical specification

 

1. Raw material requirements
Material: Hot rolling or cold rolling steel
Tensile strength: σb≤600Mpa
Yield point: σs≤315MPa
Coil width: 60~240mm
Coil outer diameter: Max. Φ1600mm
Coil inner diameter: Φ508mm
Coil weight: Max.2.0T
Material thickness: 1.0~2.5mm for Round pipes / ≤2.0mm for Square & rectangle pipes

 

2. Output product scope
Pipe type: Straight seam high frequency welded pipes
Pipe purpose: Electric heating tube, fridge pipe, Auto car pipe, sporting facility tube, furniture pipe, cooler pipe, pressure feeding pipe, construction pipe, configuration pipe.
Round pipe size: Φ20mm~Φ76mm * 1.0mm~2.5mm
Square pipe size: 15×15mm~60×60mm * 1.0mm~2.0mm
Rectangle pipe size: 30×20mm~80×40mm * 1.0mm~2.0mm (a:b≤2:1)
Producing length: 4~10m (can be designed by customer request)
Cutting length precision: ±3mm (by hot flying computer saw)

 

3. Line capability
Line direction: Pending and will be decided by Buyer
Producing speed: 30~80m/min

 

4. Scope of supply

4.1. Technology process
Uncoiling→ Accumulating→ Leveling→ Forming→ HF welding→ Deburring (outer) → Cooling→ Sizing→ Straightening→ Cutting→ Discharging
 

4.2. Parts of Line
Double heads Decoiler--------------------------------1 set
Shear & butt welding device-------------------------1 set
Horizontal accumulator--------------------------------1 set
Forming & Sizing unit----------------------------------1 set
Hot flying computer saw----------------------------------------1 set
Run out table (single side discharging)-----------1 set
Control system------------------------------------------1 set
Roller------------------------------------------------------Optional / prepared by Buyer
Pneumatic system--------------------------------------Prepared by Buyer
 
Main Technical Performance
 

Raw material Carbon steel coil, galvanized steel coil, other hot or cold rolled steel coil.
Pipe size Width of raw material 50 - 200mm
Round pipe outside diameter Φ12.7 - Φ50.8mm
Round pipe thickness 0.6 - 2.5mm
Square and rectangular pipe size 2cm*2cm 4cm*4cm
Square and rectangular pipe thickness 0.5 - 2.0mm
High frequency induction welder power 200Kw
Production speed 30~120m/min

 
Process of High Frequency Pipe Welding Machine
 
{Steel strips} →→Auto Double-head un-coiler →→Strip-head Shearer & Auto TIG butt welder station →→Horizontal spiral accumulator group →→Forming M/C (Main driving unit + Flattening Entry unit + Breakdown section + Fin pass section + Sea m guide unit + High frequency induction welding system + Squeeze welding roller unit + Outside scarfing unit + Horizontal ironing stand) →→ Emulsion water Cooling section →→ Sizing M/C (Main driving unit + Sizing section + Speed testing unit + Turk straightener + Vertical pull-out stand) →→ NC flying saw under computer control →→ Run-out table
 

Foundation and advised Buyer’s necessary
Site area of machine (length X Width): 55m × 7m
Site area of cabinets (length X Width): 6m × 3m
Machine foundation base: See foundation drawing CAD
Overhead crane: 2 sets of ≥5 Ton overhead crane
Magnetic bar (impeder core): prepared by Buyer
Saw blade: Prepared by Buyer
Lubricating oil grease, cooling emulsion and etc will be prepared by Buyer
One set of Emulsion water cooling pool (Volume 30 m­3*1pools)for pipe-welding mill and plate exchanger of HF-welder, with two sets of pumps(AC4Kw,lift≥30m­ & flux≥30m­3/hour),water pressure meter,valves,and water pipes will be prepared by Buyer. Or use one set of glass fiber cooling tower for Emulsion water cooling pool and plate exchanger of HF-welder.
Adopting ground or attic frame and room of high-frequency welder for machine unit, stack basket for welded pipe, made by buyer.
The cables which from power station to pipe mill line, and cables & wires between machines and cabinets, all of them will be prepared by Buyer.
One set of ≥1m­3 /min air compressor and one set ≥0.50m­3 air tank, 0.7~1.0Mpa. Whole of the pneumatic supply system will be prepared by Buyer.
Lifts,tools,anchor bolts,expand bolts,embedded and fixing materials for installing machine will be prepared by Buyer.
Power supply:
High frequency welder power: GP-200Kw
Power of supply: 3P/4W/380V/50Hz
Total power of Line: 450Kw
 
 
Detailed Photos of Pipe Welding Machine
 
Straight Seam ERW Round Square Tube Steel Pipe Welding Making Machine 0

Contact Details
Yvonne Ding