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W Fence High Speedway Guardrail Making Roll Forming Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E
Model Number: GD180
Minimum Order Quantity: 1 set
Price: USD 50000/set
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 75 working days
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days
Detail Information
Name: Roll Forming Machine Thickness Of Coil: 2.5mm To 4mm
Profile: Two And Three Waves Roll Forming Speed: Max. 15m/min
Application: Highway High Speed Road Fence Advantage: Stability, Efficient
Roller Material: Cr12 Cutting: Hydraulic
High Light:

highway guardrail making machine

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highway guardrail forming machine


Product Description

W Fence High Speedway Guardrail Automatic Making Roll Forming Machine

 

Advantages of our Highway Guardrail Roll Forming 

 

1. This machine can adopts quick change function to manufacture two waves and three waves even other steel profiles.

2. Quick change has two ways: one is change rollers, the other is change the whole stations.

3. Change the whole stations has an advantage: save time to debugging.

4. We use gearbox to driven not chain, it can be more stable and increase the service life of the machine.

5. Punching and cutting are online operation.

6. Function and structure: the plate is gradually rolled into a finished support through 18 passes of rollers. It is composed of variable frequency motor, reducer and roller group. The bed adopts welding structure and stress relief treatment;
The roller is of combined structure, with small speed difference and forming resistance, and small wear on the steel plate surface; the roller process design adopts imported software, computer design, and FEA analysis to ensure the shape accuracy of the workpiece without scratching the plate. The roller is forged by Cr12 and processed by numerical control after overall quenching. The hardness can reach HRC58-62. It has the characteristics of high strength, high hardness, high precision and service life.

 

Main configuration table

 

Decoiler Loading capacity 5 or 10T
Leveling and punching

Up 5 down 6 leveling shafts,diameter 80mm.

punching mold material Cr12.

Roll forming device 15 steps forming rollers,roller material Cr15 with quenching.
Hydraulic pump For both punching and cutting.
Run out table Height adjustable

 

No Items Qty Remark
1 Decoiler 1 set  
2 Leveling Machine 1 set  
3 Hydraulic Punching Device 1 set  
4 Roll Forming Device 1 set  
5 Roller 1 set Quick Change(can manufacture three waves)
6 Cutting Device 1 set  
7 Discharging rack 1 set  
8 Automatic Stacker 1 set  
9 Guarding System 1 set Optional
10 Control System 1 set  
11 Voltage transformer 1 set According to customer’s request
12 Punching Device 1 set Optional

 

Technical Parameter of Highway Guardrail Roll Forming Machine

 

Main motor power 7.5KW
Hydraulic station power 4KW
Roller station 16
Diameter of principal axis 70MM
Material of roller 45#steel hard chrome plating
Processing speed 8-10m/min
Thickness 0.3-1mm
Installation dimension about(L*W*H) 9*1.5*0.8M
Wave height 35mm
Wave length 125mm
Cover width 750mm
Material of blade Cr12

 

Effective width 350mm
Feeding width 480mm
Forming Stations 16 stations
Roller Material 45# forged steel, hard chrome plating within 0.05mm
Diameter of shaft 100mm
Main motor power 37 KW
Drive type Gear box or chain driven (according to customers)
Cutting Blade Cr12 or Cr12Mov, heat treatment 60-62°C
 

Electric Elements Brand

 

No Items Brand
1 PLC Delta
2 HMI WEINVIEW
3 Electric Elements Schneider or Delixi
4 Bearing HRB, WZS or LYC
5 Main Motor Wannan motor
6 Servo Motor Delta
 

Working Process of Highway Guardrail Roll Forming Machine

 

De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output

W Fence High Speedway Guardrail Making Roll Forming Machine 0

 

Two and Three Waves Fences Highway Road Roll Forming Machine Detailed Photos

 

W Fence High Speedway Guardrail Making Roll Forming Machine 1

W Fence High Speedway Guardrail Making Roll Forming Machine 2W Fence High Speedway Guardrail Making Roll Forming Machine 3

Contact Details
Yvonne Ding