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Two Waves Metal Sheet Roll Forming Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E
Model Number: GD180
Minimum Order Quantity: 1 set
Price: USD 50000/set
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 75 working days
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days
Detail Information
Name: Highway Guardrail Roll Forming Machine Coil Material: Steel
Thickness Of Coil: 2.5mm To 4.5mm Profile: Two And Three Waves
Roll Forming Speed: 8~10m/min Condition: New Machine
Weight: 16T Application: Highway High Speed Road Fence
Advantage: Stability, Efficient
High Light:

guard rail roll forming machine

,

highway guardrail making machine


Product Description

Fully Automatic Two Waves Metal Sheet Highway Guardrail Roll Forming Machine

 

 

Description of Main Devices

 

1. Decoiler

Diameter: 460-520mm expansion.

Expansion: Manual

Capacity: 3000kg per mandrel

Max Coil Width: 500mm

 

2. Punching

Type: hydraulic punching

Oil cylinder diameter: 180mm

Working pressure:30mpa

Roller material: Cr12Mov quenched 58°-62°

Hydraulic power:7.5KW

Size: 1.5*1.1*1.2m (L*W*H)

 

3. Cutting

Type: hydraulic cutting

Cutting blade material: Cr12,quenched 58°-62°

Oil cylinder diameter: 250mm

Working pressure: 60mpa

Working length: 80mm

 

4. Control System

The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication.

There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety.

There is a manual operation panel next to the operator to facilitate the operation of the workers.

 

Main configuration table

 

No Items Model Qty Remark
1 Decoiler   1 set  
2 Leveling Machine   1 set  
3 Hydraulic Punching Device   1 set  
4 Roll Forming Device   1 set  
5 Roller Two Waves 1 set Quick Change(can manufacture three waves)
6 Cutting Device   1 set  
7 Discharging rack   1 set  
8 Automatic Stacker   1 set  
9 Guarding System   1 set Optional
10 Control System   1 set  
11 Voltage transformer   1 set According to customer’s request
12 Punching Device   1 set Optional

 

Technical Parameter of Highway Guardrail Roll Forming Machine

 

Main motor power 7.5KW
Hydraulic station power 4KW
Roller station 16
Diameter of principal axis 70MM
Material of roller 45#steel hard chrome plating
Processing speed 8-10m/min
Thickness 0.3-1mm
Installation dimension about(L*W*H) 9*1.5*0.8M
Wave height 35mm
Wave length 125mm
Cover width 750mm
Material of blade Cr12

 

Effective width 350mm
Feeding width 480mm
Forming Stations 16 stations
Roller Material 45# forged steel, hard chrome plating within 0.05mm
Diameter of shaft 100mm
Main motor power 37 KW
Drive type Gear box or chain driven (according to customers)
Cutting Blade Cr12 or Cr12Mov, heat treatment 60-62°C
 
Item Parameters
Product name Highway guardrail roll forming machine
Machine Size 15000mm*2000mm*1500mm
Voltage 380V (According to customer requirements)
Forming speed 8~15m/min
Control system PLC control system
Operation HMI
Hydraulic station motor power 5.5KW
Total weight Around 16T

 

Electric Elements Brand

 

No Items Brand
1 PLC Delta
2 HMI WEINVIEW
3 Electric Elements Schneider or Delixi
4 Bearing HRB, WZS or LYC
5 Main Motor Wannan motor
6 Servo Motor Delta
 

Working Process of Highway Guardrail Roll Forming Machine

 

De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output

Two Waves Metal Sheet Roll Forming Machine 0

 

Two and Three Waves Fences Highway Road Roll Forming Machine Detailed Photos

 

Two Waves Metal Sheet Roll Forming Machine 1

Contact Details
Yvonne Ding