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High Speed Small Diameter Band Clamp Cold Roll Forming Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E,ISO
Model Number: GD150
Minimum Order Quantity: 1 set
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 75 working days
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days, usually have stock
Detail Information
Machine Name: Cold Roll Forming Machine Usage: V-Band Clamping Rings
Speed: 45 Components For One Minute Material: Blank Or Spray-paint
Hoop Barrel Clamp Ring Material: Stainless Steel Thickness Of Coil: 0.8mm To 3mm
Width Of Coil: 30mm ~ 120mm Material Of Rollers: Cr12Mov
Stations: 8 Stations Power: 15KW
High Light:

Cr12Mov Cold Roll Forming Machine

,

15KW Cold Roll Forming Machine

,

PLC Roll Forming Machine


Product Description

High Speed Small Diameter Band Clamp Cold Roll Forming Machine

 

 

Our Clamping Rings Roll Forming Machine Advantages

 

1. High Speed, High Capacity and Stable Performance

 

2. Just need one time to formed instead of use punching machines, shear machines and other machines

 

3. Save time, save cost

 

4. Improve production efficiency and clamping rings quality

 

5. The pass stations are easy to disassemble, install and maintain

 

Product Application


This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.


Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.

 

Main Devices of Roll Forming Machines

 

No Items Model Qty Remark
1 De-coiler and Straightening Combine Device LS-300F 1 set  
2 Roll Forming Device   1 set  
3 Guarding Cover   1 set  
4 Control System   1 set  
 

Electric Elements Brand

 

No Items Brand Remark
1 PLC OMRON  
2 HMI WEINVIEW  
3 Electric Elements Schneider  
4 Bearing NSK  
5 Main Motor YASKAWA Servo Motor  
6 Digital Position Display SIKO  
 
 

 Technical Configuration 

 

No

Items

Technical Parameters

1

 

De-coiler and Straightening Combine Device

Width of Strip

30-100mm;

Thickness of Strip

≤3.5mm;

Inner Diameter of Coil

ф480-520 mm(according to customer’s requirements);

Outer Diameter of Coil

φ1300mm;Loading Weight:≤2T

Expand Way

Manual

Power

De-coiler no power

Width of Strip

30-100mm;

Thickness of Strip

≤2mm;

Motor Power

3 KW (straightening power)

Speed

Max16m/min

Roller Arrangement

7 rollers

Arrange mode

4-Point Independent

2

Roll Forming and Cutting Device

Forming Stations

8 Stations

Type of Driven

Gear

Forming Rack:

High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display.

Station Pitch

250mm

Max. Feeding Width of Coil

100mm

Max. Thickness of Material

3.5mm

Diameter of Shafts

Φ60mm ,42CrMo (quenching and tempering)

Material of Roller

Cr12,Hardness: HRC58-60°

Main Driven Motor

37KW (Servo Motor)

Bending and Cutting Devices

1 set

 
Clamping Rings Roll Forming Machine Working Process
High Speed Small Diameter Band Clamp Cold Roll Forming Machine 0
                     Decoiler ------ Leveling (Straightening)  -----    Roll Forming and Cutting
 
Special Gear Boxes Device
 
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm. 
 
High Speed Small Diameter Band Clamp Cold Roll Forming Machine 1
 
Our Clamping Ring Roll Forming Machine Can Produce Below Products
High Speed Small Diameter Band Clamp Cold Roll Forming Machine 2
Band Clamps Roll Forming Machine Pictures
 
High Speed Small Diameter Band Clamp Cold Roll Forming Machine 3High Speed Small Diameter Band Clamp Cold Roll Forming Machine 4
 
FAQ for Band Clamps Roll Forming Machine

 

1. Q: What's the min. diameter of band clamps the machine can do? 

    A: Around 55mm. The specific situation needs to be determined according to the product shape and material thickness.

 

2. Q: How many segments can one machine produce in a minute?

    A: According to diameter, for example, diameter 78mm can do 45 segments for one minute.

 

Contact Details
Yvonne Ding