products

55mm 800mm Diameter V Clamp Cold Roll Forming Machine

Basic Information
Place of Origin: China
Brand Name: Co-effort
Certification: CO,CE,FORM A, FORM E,ISO
Model Number: GD170
Minimum Order Quantity: 1 set
Price: USD 40000/set
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 75 working days
Payment Terms: T/T
Supply Ability: 10 sets for 75 working days, usually have stock
Detail Information
Machine Name: 55mm 800mm Diameter V Clamp Automatic Cold Roll Forming Machine Usage: V Band Clamp
Length Accuracy: ±0.25mm Speed: According To Clamps Diameter
Min. Diameter: 55mm Max. Diameter: 800mm
Thickness Of Coil: 0.8mm To 3mm Width Of Coil: 30mm ~ 120mm
Motor: Servo Motor 11KW Color: As Your Requirements
High Light:

V Clamp Cold Roll Forming Machine

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55mm Cold Roll Forming Machine

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800mm cold roll forming equipment


Product Description

55mm 800mm Diameter V Clamp Automatic Cold Roll Forming Machine

 

 

 

 

Our Roll Forming Machine Applications

 

1. V Band Clamp

2. Locking Ring

3. Ring Clamps

4. GASKETS

5. FLANGES

6. G COUPLINGS

7. AIRCRAFT CLAMPS


This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.

 

Machine Parameters

No Items Technical Requirements
1

Production Process

 

De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut off
2 Floor Area 15×2.5×2(L×W×H)M
3 Feeding Direction From Left to Right
4 Voltage 380V,50Hz,3 Phase
5 Air Supply Flow Rate:0.5m³/min; Pressure: 0-0.7MPa
6 Hydraulic Fluid 46#
7 Gear Oil 150#
8 Material of Strip Stainless Steel
9 Width of Strip ≤80mm
10

Thickness of Strip

 

≤2.8mm
11 Speed

10 components per minute for diameter 378mm

15 components per minute for diameter 248mm

20 to 25 components per minute for diameter 115.8 to 127.4mm

20 to 25 components per minute for diameter 127.4 to 155.8mm

20 to 35 components per minute for diameter 72.6 to 148.8mm

12 Length Tolerance ±0.25mm
13 Total Power Around 25 KW

 

Main Devices of Roll Forming Machines

 

No Items Model Qty Remark
1 De-coiler and Straightening Combine Device LS-300F 1 set  
2 Roll Forming Device   1 set  
3 Guarding Cover   1 set  
4 Control System   1 set  

 

 

Electric Elements Brand

 

No Items Brand Remark
1 PLC OMRON  
2 HMI WEINVIEW  
3 Electric Elements Schneider  
4 Bearing NSK  
5 Main Motor YASKAWA Servo Motor  
6 Digital Position Display SIKO  
 
 

 Technical Configuration 

 

No

Items

Technical Parameters

1

 

De-coiler and Straightening Combine Device

Width of Strip

30-100mm;

Thickness of Strip

≤3.5mm;

Inner Diameter of Coil

ф480-520 mm(according to customer’s requirements);

Outer Diameter of Coil

φ1300mm;Loading Weight:≤2T

Expand Way

Manual

Power

De-coiler no power

Width of Strip

30-100mm;

Thickness of Strip

≤2mm;

Motor Power

3 KW (straightening power)

Speed

Max16m/min

Roller Arrangement

7 rollers

Arrange mode

4-Point Independent

2

Roll Forming and Cutting Device

Forming Stations

8 Stations

Type of Driven

Gear

Forming Rack:

High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display.

Station Pitch

250mm

Max. Feeding Width of Coil

100mm

Max. Thickness of Material

3.5mm

Diameter of Shafts

Φ60mm ,42CrMo (quenching and tempering)

Material of Roller

Cr12,Hardness: HRC58-60°

Main Driven Motor

11KW(Servo Motor)

Bending and Cutting Devices

1 set

 
Guide Roller Device
 
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
 

Lubrication system

 

The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.

 
Special Gear Boxes Device
 
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
55mm 800mm Diameter V Clamp Cold Roll Forming Machine 0
 

Rolling Head of V Band Clamps Forming Machine

55mm 800mm Diameter V Clamp Cold Roll Forming Machine 1

 

 

FAQ 

 

Q: What’s the diameter range your roll forming machine can do for clamps?

A: Min. diameter is 55mm, the max. diameter is 800mm.

 

Q: What products can this machine produce?

A: Auto V-band Clamps, ring clamps, G coulpings, Flanges, Gaskets, Aircraft Clamps

 

Q: What is the production speed?

A: Our company adopts servo motor, the speed can be controlled, according to the material thickness and diameter of the product, all of which can meet the requirements of customers.

 

Q: What are the advantages?

A: This roll forming machine we developed the latest technology to produce clamps, through one-time roll forming to complete, instead of the previous use of punch and other processes.

Contact Details
sales

Phone Number : +8613584478980

WhatsApp : +8613584478980