|Machine Name:||Roll Forming Machine||Usage:||Ball Bearing Drawer Slide Rail|
|Forming Speed:||12~15m/min||Roller Material:||Cr12|
|Shaft Material:||40Cr||Product Material:||Stainless Steel|
|Roller Station:||12~16 Stations||Tolerance:||+ - 1.5mm|
|Hardness:||HRC58-62||Driven Way:||Gearbox Or Chain Driven|
|Model:||35mm, 30mm, 27mm, 45mm||Type:||3 Fold|
light gauge steel framing machines,
stud and track roll forming machine
27mm Wide Ball Bearing Drawer Slide Rail Roll Forming Machine
Characteristics of Drawer Slide Rail Roll Forming Machine
1. Frame: the main beam is made of national standard section steel, reinforced in the middle, welded as a whole, and the installation surface is processed by stress relief and gantry milling; the welding material is high-grade flux cored gas shielded welding wire (only one in the same industry at present), and the structural strength and other mechanical properties of the frame meet the standards of marine components.
2. Archway: the archway is made of ball milled cast iron by integral casting and finish machining, instead of gray cast iron casting.
3. Number of archways: about 16 groups (including modeling and renovation).
4. Forming roll: GCr15 bearing steel forging, salt bath furnace quenching, hardness up to HRC58-62 °.
5. Shaft: material 40Cr, diameter £ 95mm, tempered hb250-280, fine turning.
6. Main motor and reducer: main motor 55.0kw, AC motor; reducer k157 (or similar)
7. Transmission mode: motor + reducer + gear distribution box.
8. Gearbox model: gy200 (according to national standard)
9. Rolling speed: 0-12m / min (adjustable)
10. Structural parts and standard parts shall conform to national standards. Harbin brand is selected for bearing, and famous brands at home and abroad are used for other standard parts.
11. Appearance treatment: the welding parts shall be polished, degreased and puttied before spraying the primer, and the top coat shall be sprayed with two times of high-grade polyurethane paint, with fine appearance treatment and beautiful atmosphere.
Main Components of Roll Forming Machine
|3 tons passive de-coiler||1 set|
|roll forming machine||1 set|
|Feeding and leveling device||1 set|
|Hydraulic cutting device||1 unit|
|Hydraulic station||1 unit|
|PLC control box||1 unit|
|Safety cover||1 unit|
|Out table||2 units|
Production Process of Roll Forming Machine
Material Coil – De-coiling – Feeding – Roll Forming – Straightening – Hydraulic Punching & Cutting-Off – Finished Slide
Technical Parameters of Drawer Slide Rail Roll Forming Machine
|Main Motor power||5.5kw|
|2.||Forming speed(m/min)||40-45m/min max||Not include the time of cutting|
|5.||Material of rollers||CR12|
|6.||Thickness of structure||30mm|
|7||Forming shaft diameter(mm)||50|
|9||Type of cutting||Hydraulic cutting|
|10.||Control system||PLC xinjie|
|11.||Install dimension(depend on the final design)||4.8m×0.6m×1.2m||Without panel length|
|12.||Total weight (Approx)||2.3T||Depend on final design|
|13.||Screen||Text screen /touch screen|
|4.||Hydraulic cutting with hole punching||set||1||
|6.||Electric Control system||set||1||
Brake down and so on
Power supplier 380V 50Hz 3phase
|1||Roll forming Machine(12 steps)||2 sets||One set if for inner rail, Another set is for outer rail.||6m/min||Decoiler-forming-hole punching&cutting-run out table||4000||5400*820*950mm|
|2||Roll forming Machine(16 steps)||1 set||For making middle rail.||6m/min||Decoiler-forming-hole punching&cutting-run out table||4000||6200*820*950mm|
|Punching & Cutting Moulds||3 sets||Installed on those three roll forming machines||For punching hole and cutting rail of roll forming machine|
|3||Automatic Assembly Machine||1 set||For assembling the beads on the slot, then install the slot on the middle rail||20pcs/min||600||2100*1100*1500|
|4||40T Power Press machine for making Bead slot(including the Mould)||1||To make the bead slot, which will punch the bead slot with mould||Material feeder- punching(mould)-control box|
Ball Bearing Drawer Slide Rail Roll Forming Machine Photos