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Carbon Steel Sheet Welded Tubes Pipe Welding Machine

Basic Information
Place of Origin: China
Brand Name: Yuhua
Certification: CO,CE,FORM A, FORM E
Model Number: HF-45
Minimum Order Quantity: 1 set
Price: USD 100000/SET
Packaging Details: Plastic Film and Wooden Case
Delivery Time: 120 days
Payment Terms: T/T
Supply Ability: 5 set/month
Detail Information
Machine Name: High Frequency Pipe Welding Machine Material: Carbon Steel, Zinc Steel, Stainless Steel
Tube Pipe Shape: Round, Square, Rectangle Pipe Diameter: Φ16—Φ63.5mm
Pipe Thickness: 0.5—2.0mm (For Square) Production Speed: Max. 100m/min
High Frequency Power: 200KW
High Light:

steel pipe welding machine

,

tube welding machine


Product Description

Automatic High Frequency Pipe Welding Machine for Carbon Steel Sheet Welded Tubes

 

Main Technical Performance

 

Raw material Carbon steel coil, galvanized steel coil, other hot or cold rolled steel coil.
Pipe size Width of raw material 50 - 200mm
Round pipe outside diameter Φ16 - Φ63.5mm
Round pipe thickness 0.5 - 2.5mm
Square and rectangular pipe size 2cm*2cm 4cm*4cm
Square and rectangular pipe thickness 0.5 - 2.0mm
High frequency induction welder power 200Kw
Production speed Max 100m/min

 

Process of High Frequency Pipe Welding Machine

 

Raw material- Material feeding - Shearing and butt welding - Material storing - Material flattening - Feeding - Roll forming - Seam direction guiding - Extruding - High frequency induction welding - Welding burr removing - Water cooling - Pipe shape and size adjusting - Computerized saw cutting - Pipe automatic unloading - Checking and packing

 

NO. Equipment Introduction and main technical parameters
(1)

 

Raw material uncoiler

 

It’s used to support the steel strip roll and feed raw material for the production line.
1) Structure mode Double working position
2) Material tray outer diameter Φ1600mm
3) Material tray inner diameter Φ350 - Φ550mm
4) Central height 1000mm
5) Weight bearing 3000Kg
(2) Vertical material accumulator It’s used to store and feed raw materials for forming machine so that the machine can work continuously.
1) Max storage capacity 200m
2) Power of driving motor 4.0Kw
3) Max material feeding speed 150m/min

 

(3)

 

Forming and sizing machine It’s the main equipment of the production line. Rollers can make steel strip form into pipes of variety shapes. It consists of forming part , welding part and sizing part.
1) Forming part Material feeding - Flattening - Feeding - 1 Horizontal roller - 1 Vertical roller - 2H - 2V - 3H - 3V - 4H - 4V - 5H - 5V - 6H - 6V - 7H - 7V
2) Welding part Seam direction guiding -Extruding - Welding - Weld burr removing - Polishing - Water cooling
3) Sizing part 1V - 1H - 2V - 2H - 3V - 3H - 4V - 4H - 5V - 5H - 6V - 6H- Speed measuring - Straightening

4) Driving

method

132Kw DC motors transmit power to gear boxes through reducer, then gear boxes transmit power to each horizontal roller through universal shafts.

5) Horizontal

frame

Using gantry integral frame. Diameter of shaft is Φ55mm and the material is 40Cr.
6) Vertical frame Adjusted through lead screw. Diameter of shaft is Φ35mm and material is 40Cr.
(4)

 

 

Hot cutting saw

 

 

With the high precision STD control system and quick reaction of mechanical system, the cutting saw has reliable synchronization performance and high precision cutting length.
1) Error in length ±3mm
2) Power of cutting motor 15Kw
3) Power of driving motor 15Kw
(5) Automatic pipe unloading platform It is an unloading platform of pipes cut by computerized saw. After the pipes falling down, workers can quickly check the quality and package them for preparation of transportation.
(6) High frequency induction appliances Using the current skin effect and proximity effect of high frequency to make both edges of the material rapidly heated to soldering temperature and then weld them together. Using computer to monitor the process can provide the machine with reliable quality.

 

Items buyer should prepare

 

(1)

Workshop to place the whole pipe production line (more than 35×5m²).

Space for high frequency appliances (more than 6×4m²).

(2) Foundation of the production line to be constructed according to drawing.
(3) Power supply: The main electric source to high frequency room and production line. Connecting wires from high frequency to the main machine.
(4) Gas supply: one air-compressor.
(5) Water supply: Water pool (25m³) and one water absorbing pumps.
(6) One set of welder for connecting the head and tail of the material coil.
(7) Several saw pieces of the computer cutting saw according to the specification.
(8) Induction loop (Φ8×1 copper tube) and magnet bar according to pipe specification.

 

Carbon Steel Sheet Welded Tubes Pipe Welding Machine 0

 

Carbon Steel Sheet Welded Tubes Pipe Welding Machine 1

Contact Details
Yvonne Ding